Industries > Manufacturing

Alarm Notification Software Built for Manufacturing

SeQent delivers industrial alarm notification and plant-floor communication tuned to the demands of each industry it serves, from automotive to water treatment.

Manufacturing

Trusted by Industry Leaders

Industry challenges

Manufacturing Alarms That Miss Their Target Cost Real Money

Plant floors are noisy, distributed, and increasingly understaffed. SCADA screens go unwatched, overhead pages get lost, and unacknowledged alarms become production losses.

Unplanned downtime now costs the Fortune Global 500 about 11% of annual revenue, and the average plant restart time has climbed from 49 minutes in 2019 to 81 minutes today. The first few minutes after an alarm fires are when the cost is decided.

Up to 1.9 million U.S. manufacturing jobs are projected to go unfilled by 2033. With fewer skilled operators on the floor, manual alarm dispatch breaks down. Whoever is on duty needs the right alert with the right context, automatically.

Operators wear hearing protection, work across multiple bays, and can’t watch a SCADA workstation continuously. Email and overhead announcements weren’t built for time-critical equipment alerts. Alarms have to find people on radios, phones, and visual displays.

Solutions

Manufacturing Alarm Notifications Built For The Plant Floor

A purpose-built platform for routing SCADA, MES, and PLC alarms to operators, with escalation, audit, and the device support manufacturing actually needs.

Instant Equipment And Production Line Alerts

When a motor overheats, a line stops, or a quality parameter drifts, SeQent fires the alarm and routes it to the right team in under two seconds. Every alert carries the equipment, location, severity, and recommended action so operators can act without hunting for context.

  • Production line stoppages and machine failures
  • Temperature, pressure, vibration, and flow alarms
  • Quality control deviations and defect detection
  • Safety system integration (gas detection, e-stops, machine guarding)
  • Lights-out manufacturing support with off-hours mobile notification
manufacturing environment

Plant Floor Communication On Every Device

Reach operators, technicians, and supervisors wherever they actually are. SeQent’s plant floor alarm notification works across the device mix manufacturing teams already carry, from two-way radios in production bays to smartphones on the management floor.

  • Motorola MOTOTRBO two-way radios and WAVE PTX broadband
  • Smartphones via SMS, push, and the Wi-Fi Messenger mobile app
  • Andon displays, LED boards, and shop-floor monitors
  • Overhead PA systems and Valcom industrial paging
  • SIP desk phones, radio talk groups, and email for office staff
  • Role- and shift-based routing so alerts find who’s actually on duty
manufacturing workers respond to alarm

Native SCADA, MES, And PLC Integration With Full Audit Trail

Connect SeQent to your existing manufacturing infrastructure with native integrations for Rockwell, AVEVA, Velotic, and Aptean, plus OPC UA and Modbus for everything else. Manufacturing alarm escalation runs through configurable rules for shift, role, and on-call rotation, and every alarm is logged from trigger to acknowledgment.

  • Rockwell FactoryTalk, RSView, PlantPAx (certified Technology Partner)
  • AVEVA System Platform, InTouch, PI System (Partner Ecosystem)
  • Velotic Proficy CIMPLICITY and iFIX (formerly GE Vernova)
  • Aptean Activplant MES and other shop-floor execution systems
  • OPC UA, DA, HDA, A&E, Modbus, and Ethernet/IP for everything else
  • Complete audit trail for quality system reviews and shift handoff
Alarm
Integrations

Works With The Systems You Already Run

Native integrations across the manufacturing automation stack, plus standard protocols for everything else.

FAQs

Manufacturing Alarm Notification FAQ

Yes. SeQent is designed for automated environments running with minimal on-site staff. During lights-out shifts, on-call engineers receive alarms via smartphone app, SMS, or radio, with escalation rules that account for off-hours rotations. Every alarm and acknowledgment is logged for shift handoff and post-incident review.

Alarm notification software for manufacturing monitors SCADA, MES, PLC, and equipment systems for alarm conditions, then routes alerts to the right person on the right device (two-way radios, smartphones, Andon displays, or overhead paging) with automatic escalation if no one acknowledges. It replaces manual dispatch so critical equipment faults, quality deviations, and safety events reach operators in seconds.

Yes, if it supports the right devices. SeQent is built for noisy plant floors where overhead announcements and phone calls fail. Alerts go to two-way radios with vibration alerts, mobile devices with push notifications, and visual Andon displays so operators see the alert whether or not they can hear it. Audio escalation to PA systems and radio talk groups is also supported.

SeQent delivers alarms in under two seconds from event detection to device, with automatic escalation if the primary responder does not acknowledge within a configurable timeframe. Alerts route to two-way radios (Motorola MOTOTRBO and WAVE PTX), smartphones via SMS or the Wi-Fi Messenger app, Andon displays, overhead PA systems, and SIP desk phones. Every notification is logged with the recipient, device, and acknowledgment time.

SeQent integrates natively with Rockwell Automation (FactoryTalk, RSView, PlantPAx), AVEVA (System Platform, InTouch, PI), Velotic Proficy (CIMPLICITY, iFIX, formerly GE Vernova), and Aptean Activplant MES. For anything else, SeQent connects via OPC UA, OPC DA, OPC HDA, OPC A&E, Modbus, and Ethernet/IP. SeQent is a Rockwell Automation Technology Partner and AVEVA Partner Ecosystem member, and no rip-and-replace is required.

See SeQent on your plant floor

A 30-minute demo with one of our manufacturing specialists. We'll show you how SeQent routes SCADA, MES, and PLC alarms to your existing radios, mobile devices, and Andon boards, with the escalation and audit trail your operations and quality teams need.