Food and Beverage Alarm Notification
SeQent routes alarms from SCADA, MES, refrigeration, and process systems to operators, QA, and maintenance in seconds, with lot and line context attached, and a documented record of how every temperature excursion, stoppage, and safety event was handled.
Trusted by Industry Leaders
Food & Beverage Manufacturing Challenges
Gain real-time operational visibility with SeQent's broad device connectivity, ensuring key Food safety risks, unplanned downtime, and cold chain failures threaten product quality and compliance.
Refrigeration faults, freezer alarms, and temperature excursions don’t just slow production. They threaten whole lots of finished goods and raw ingredients. A single seal failure on a high-speed filling line has been reported to spoil $50,000 or more of product before anyone gets there.
Food and beverage downtime runs from roughly $4,000 to $30,000 per hour, depending on line and scale, before counting scrapped product, sanitation reruns, and missed delivery windows. 82 percent of food manufacturers have experienced unplanned downtime in the past three years.
Recall events are increasing in scope. Sedgwick tracked 145 FDA food recall events in Q3 2025 alone. When QA needs to identify affected lots, “the alarm fired but we’re not sure who saw it” is not an answer. Defensible event records are now table stakes for traceability.
Built For Food And Beverage Plants, Line By Line
Connect SeQent to your existing process, refrigeration, and MES systems. Route alarms with lot and line context. Document the full response.
Cold Chain And Process Alarms
When a freezer drifts, a CIP cycle fails, or a temperature CCP breaches its limit, SeQent fires the alarm with the lot, line, and current state attached. Operators and QA know exactly which lot they’re protecting, on which line, without opening a HMI to figure it out.
- Refrigeration, freezer, and cold storage temperature alarms
- Cook, pasteurization, and CCP-related parameter excursions
- Filling, packaging, and palletizing line stoppages
- Lot, batch, line, and SKU embedded in every alert
- Severity-based escalation for food safety vs operational events
Reach Operators, QA, And Maintenance On The Right Device
Food and beverage plants run noisy lines next to clean rooms, sanitation crews, and remote storage. SeQent routes alarms to the right team on the device that works in their environment, and suppresses nuisance alarms during sanitation, CIP, and changeover windows.
- Motorola MOTOTRBO two-way radios and WAVE PTX broadband
- Smartphones with SMS, push, and the Wi-Fi Messenger app
- Andon displays for line-level visibility
- Overhead PA and Valcom paging for safety alerts
- Suppression and rationalization rules for CIP, sanitation, and changeover windows
- Critical safety alarms remain active even during suppression windows
Native SCADA, MES, And Refrigeration Integration
Connect SeQent to your existing controls, refrigeration, and MES systems with no rip-and-replace. Every alarm is logged from trigger through escalation to acknowledgment and resolution, with lot and line context preserved, giving QA and food safety teams the documented evidence they need for traceability and recall response.
- Rockwell FactoryTalk, PlantPAx, RSView (certified Technology Partner)
- AVEVA System Platform, InTouch, PI System
- Velotic Proficy CIMPLICITY and iFIX (formerly GE Vernova)
- Aptean Activplant MES for shop-floor execution
- Refrigeration controls and BMS via OPC UA, DA, HDA, Modbus, and Ethernet/IP
- Lot and line context preserved through escalation and resolution
Valley Queen Cheese: 2 Billion Pounds of Milk, Zero Missed Alarms
Valley Queen Cheese processes over 2 billion pounds of milk annually into 500,000 pounds of cheese per day. SeQent FirstPAGE Alarm Manager automatically dispatches alarms to Motorola MOTOTRBO radios, email, and SMS.
<1 min
Alarm escalation
Response time for vat agitator failure, batch saved.
300+
Employees
All connected to SeQent alarms via MOTOTRBO radios.
24/7
Alarm management
Fully redundant system for continuous operations.
500,000
Pounds per day
The volume of cheese produced by Valley Queen Cheese daily.
"With assistance from our Rockwell Automation authorized distributor Border States Electric and our Motorola Solutions dealer Electronic Engineering, a formal introduction was made, and we successfully installed a turnkey solution that built a software bridge between our FactoryTalk® View SE HMI environment and our Motorola Capacity Plus two-way radio system. This solution has transformed our plant floor communication process, and SeQent has demonstrated a willingness to take Voice of Customer (VoC) requests and make the appropriate changes. For instance, we met with them at the 2018 Rockwell TechED event in San Diego, and within a couple of months, our enhancement request was delivered, and the system is functioning as promised and expected."
Mark Lee, Automation Lead Technician
Valley Queen Cheese
Integrates with your existing systems
Seamless connectivity with SCADA, MES, and communication platforms
Common questions about alarm management in food & beverage manufacturing
Food and beverage alarm notification software monitors SCADA, MES, refrigeration, and process equipment for alarm conditions, then routes alerts to operators, maintenance, QA, and supervisors on the devices they actually use. It enforces escalation rules so temperature excursions, line stoppages, CCP breaches, and equipment faults reach the right person in seconds, with lot, batch, and line context attached, and a documented record of how every event was handled.
You can request a demo to see how SeQent integrates with your plant systems, delivers real-time notifications, and improves operator response times.
SeQent enhances plant and worker safety by ensuring critical alarms reach the right people immediately. In high-risk industries such as automotive, water treatment, pharmaceuticals, semiconductors, and data centers, missed alarms can lead to production loss or safety incidents.
With SeQent, you can:
- Send emergency alerts in real time over radios, Wi-Fi Messenger, SMS, SIP-based phone calls and overhead pagers.
- Escalate automatically if the first responder doesn’t acknowledge.
- Integrate safety-critical systems (fire, gas detection, environmental monitoring).
- Display safety information on Andon boards for floor-wide visibility.
By closing the gap between detection and response, SeQent helps companies reduce risk, maintain compliance, and protect their people. Book a Demo to see it in action today.
Typical deployments take 2–6 weeks depending on plant size, integrations, and customization. Our professional services team works closely with your IT/OT staff to ensure a smooth rollout.
We offer both on-premise/self-hosted solutions and subscription-based deployments. Many mission-critical plants prefer on-prem, but SaaS options are available for flexibility and scalability. Deployments are modular and flexible: choose on-premise or subscription, and add modules over time to expand capabilities without disrupting existing operations.
SeQent provides industrial alarm notification and plant-floor communication software. Our solutions connect SCADA, MES, PLC, and IIoT systems to deliver real-time alerts, ensuring operators and maintenance teams respond quickly to issues.
